FABRICATION

Selected examples of fabricated components, prototypes, and production parts spanning automotive, motorcycle, electric vehicle, and custom mechanical systems.

Sign Fabrication

3D printed logo with integrated RGB LEDs.

Machined Interfaces in Carbon Fiber Frame

Aluminum components designed, machined, surface-treated, and bonded into a carbon monocoque to carry suspension and drivetrain loads.

Alodine-coated frame inserts
Machined node detail
Fixture & machining setup

Phasor Electric Bike Frame Production

Frame and swingarm built for a production-ready electric mountain bike platform, from welded fixtures to finished powdercoated frames and complete bikes.

Frame production lineup
Powdercoated frame
Frame manufacturing in fixture
Frame & swingarm assembly
Production frame welding
Complete bike detail

Widened Swingarm & Fat Tire Conversion

Factory swingarm, hub, and wheel reworked to fit a 7" wide fat tire.

Widening the stock swingarm
Two rims welded into one
Hub machining on lathe
Custom widened hub
Custom 12" × 6" wheel
Big wheel pitbike conversion

Electric Beach Cruiser & Vacuum-Formed Battery Trays

Electric conversion and custom-formed battery trays cleanly packaged inside the frame.

Vacuum forming setup
Multiple tray iterations
Tray installed in frame

2WD Motorcycle Torque Transfer Mount

Fabricated and machined torque mount system for front-wheel-drive motorcycle applications.

Fabricated torque mount on bike
Machined torque bracket

Flatbed Truck Underbody Toolboxes

Sheet metal fabrication, hinges, and latching for work-truck underbody storage.

Flatbed & toolbox layout
Flatbed & rack detail
Underbody toolbox fabrication

TIG Welded Production Components

Small-run TIG welded parts built to repeatable fixtures for consistency.

Manual Machined Components

Lathe and mill work for one-off and low-volume parts where fixtures and CNC setups aren’t practical.

Turned & milled hardware
Fixture-free lathe work
Manual mill features

3D Printed Interior Parts & Electro-Mechanical Systems

Printed panels, enclosures, and brackets for switches, wiring, and controls where packaging is tight and geometry is custom.

3D printed interior module
Custom switch enclosure
Printed control housing
Interior electronics module

Machined Steering Components – ’67 Mustang Fastback

Steering hardware and related machined parts for a classic fastback chassis.

CSULB Baja SAE International Buggy

4130 chromoly tube chassis and drivetrain packaging for an off-road competition vehicle.

Hand-formed CVT cover
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